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DGC Soundproofed Granulator

DGC Soundproofed Granulator features a completely soundproofed enclosure giving the user extremely quiet operation when the machine is running. The sound dampening insulation uses the latest soundproofing technology to minimize decibel output. It has a centrally hinged two-piece cutting chamber with a robust welded steel construction, with the upper and lower sections of the housing meeting horizontally. Reversible stator knives with double cutting edges are fitted as single elements to the lower section of the housing, allowing multiple re-sharpening and adjustment of the stator knives. There is a hinged screen cradle and hinged door for easy screen access.

The rotor is a heavy duty paddle type design with knife cover plates to protect the blades when processing abrasive applications. The knife mounting bolts are screwed into the mounting plates as opposed to the rotor.

All knives are manufactured from chrome nickel tool steel as standard, but when processing applications that are particularly abrasive the DGC granulators can be fitted with a specially designed wear resistant rotor utilizing wear resistant steel parts and hardox facing.

The v-cut cutting geometry offers distinct advantages over other rotor designs, including higher throughput with reduced power consumption, better quality cut, and lower noise levels. Specially designed knife setting jig means that the knives can be adjusted from outside the machine, significantly reducing the downtime required to change/set knives. The base frame has a solid welded construction with anti-vibration rubber feet to reduce vibration and noise. The drive motor is mounted on tension rails to allow easy adjustment of the V-belt tension.

Intgrated suction trough for material discharge. Specially designed hopper with 3 sets of curtains to prevent material flybacks. Integrated rundown safety device prevents access to the rotor until it has come to a complete stop. A safety switch prevents machine startup when the front panel is open and the machine features emergency stop buttons on the machine body and control panel.

APPLICATIONS

DGC Soundproofed Granulators have been designed with a wide range of applications and industries in mind such as:

PLASTICS / WOOD / BIOMASS / PAPER / ALTERNATIVE FUELS (RDF/SRF) / DOMESTIC & COMMERCIAL WASTE

 

SPECIFICATION

MODEL

 

300/600

300/1000

Rotor Diameter

mm

300

300

Rotor Width

mm

590

990

Rotor Knives

pcs

3x2

3x2

Stator Knives

rows

2

2

Cutting Chamber Dimensions

mm

315x900

315x900

Motor Power

kW

11 – 18,5

18,5 - 22

Dimensions

A

mm

1680

1680

B

mm

1550

1550

C

mm

2110

2110

MODEL

 

500/700

500/1000

700/700

700/1000

Rotor Diameter

mm

500

500

700

700

Rotor Width

mm

700

990

700

990

Rotor Knives

pcs

3x2

3x2

5x2

5x2

Stator Knives

rows

2

2

2

2

Cutting Chamber Dimensions

mm

540x700

540x900

780x700

780x990

Motor Power

kW

30 – 45

45 – 75

45 – 55

45 – 75

Dimensions

A

mm

1500

1900

1600

1900

B

mm

2000

2300

2500

2500